In the oil and gas industry, heaters heat the process liquids or gas to ensure optimum process efficiency and free flow through the pipelines. They are of different types depending on the heating method they use and how they are fitted into the production system of pipelines. These heaters need regular inspections and maintenance to function efficiently and minimize risks. Let’s review some crucial elements in Heater Inspection Checklist.
- What do inspectors typically check-in for Heater inspections?
- Why are these inspections crucial to oil and gas production companies?
- How can Fielda make Heater inspections faster and more efficient?
What do Heater Inspection Checklist usually cover: Inspectors examine vital components like the fire tube, which burns natural gas to generate heat. This bath contains the heater liquids and the process coil through which the fluids are passed. Depending on the type of heaters, inspectors would examine the condition of welding the heater to the pipeline or storage tanks and the quality of heat resistant material such as the ceramic sheaths in the case of screw plug heaters. Open coil heaters check the dimensions, alloy specifications, and wire gauge. Standard audits include thoroughly evaluating components such as dampers and external controls, the burners, convection, radiant tube specifications, temperature indicators, etc.
Why are Heater Inspection Checklist vital: Inspections of heaters help
companies maintain them for proper functioning and ensure safety regulations and other industry-standard compliances. In addition, heaters play a crucial role in preventing hydrants. These are formed when naturally occurring minerals and gases condense into solids. Hydrants clog the flow of liquids causing increased pipeline pressure, interior damage, loss of productivity, and reduced efficiency in the processing. These risks are higher in cold climates. Proper heater inspections ensure that process liquids are maintained at the optimum temperature to enable smooth operations, safety, and compliance.
How does Fielda improve and streamline Heater Inspections: Inspectors on the field must follow clearly defined Standard Operating Procedures (SOPs) and company-defined instruction manuals for organization-specific protocols. During Heater inspections conducted in remote and often high-risk sites, inspectors no longer need to be constrained by the cumbersome files, documents, and manuals they typically carry in a manual process. Fielda takes the entire process digital, and inspectors can access all the information they need from the convenience of their mobile devices. Data gathering is just as simple; Fielda’s custom forms, checklists, and document upload make the field data collection effortless. Teams have instant access to the real-time data gathered and can immediately initiate inspection-triggered action items.
Pre-empt: Spot risks and quality gaps early to avoid operational disruptions and efficiency loss
Optimize: Enable smooth functioning of heaters through proactive maintenance and rapid remediation measures
Consolidate: Take informed decisions on inspection planning, field resource deployment, and post-inspection tasks through a consolidated view of data
About Fielda: Fielda helps companies manage and maintain their assets and gain real-time oversight of all tasks, workflows, and projects to improve operational efficiency, enhance team productivity and impact the bottom line. Whether it’s installations, inspections, repairs, replacement of parts, servicing and maintenance, or routine audits, with Fielda’s mobile data collection, GIS-enabled technology, automated and custom workflows, and analytics, you can eliminate errors, enhance response time, ease workflow bottlenecks, and simplify your field operations.